The bulkhead consists of two identical 4' x 8' plywood panels. Metal loadbars mounted to each panel are equipped with T-shaped ends that install in the trailer walls to secure the bulkhead inside the trailer. Please ensure that the panels always remain in a dry place, not exposed to moisture.
* For security, it is recommended that you cover your belongings with a tarp or cardboard before installing the bulkhead.
Safety Measures:protective gloves should be worn while assembling and disassembling the bulkhead. U-Pack recommends using two people for setup and removal.
SETUP INSTRUCTIONS
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Step 1: Align the first bulkhead panel with the vertical trailer post. Place the T-shaped end of the top and bottom bulkhead load bar into the slot on the vertical trailer post. |
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Step 1 Continued: Be sure that each T-shaped end is firmly pressed down into the slot. |
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Step 2: Pull the bulkhead panel you just installed away from your U-Pack® shipment at a slight angle. This will make it easier to connect the second bulkhead panel. |
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Step 3: Connect the bulkhead panels by sliding the load bar ends together until the pinholes are aligned. Insert the locking pin through each load bar.NOTE: Ensure that the handles are completely open when sliding the bars. |
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Step 3 Continued |
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Step 4:Slide the bulkhead back against your U-Pack® shipment and then place the T-shaped end of the top and bottom load bar into the slots in the vertical trailer post. Be sure that each T-shaped end is firmly pressed down into the slot. |
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Step 4 Continued |
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Step 5: Close the black handle on both the top and bottom load bar to secure in place. Use an open palm while closing to avoid pinching fingers. |
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Step 6 (optional):Place a lock in both black handles. Bulkhead is now securely locked. NOTE: Lock shank size should be 2" minimum length and 5/16" or smaller diameter. |
Lockable Bulkhead (round bars) Removal Instructions
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